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慧正資訊:近年來,熱塑性聚氨酯(TPU)作為一種兼具橡膠彈性和塑料加工性能的高分子材料,憑借其卓越的物理和化學特性,在多個領域得到了廣泛應用。金緯機械作為行業內的領軍企業,憑借其先進的TPU膜生產線和創新技術,為TPU膜的生產提供了強大的技術支持。
1、TPU原料介紹
TPU(熱塑性聚氨酯)是一種兼具橡膠彈性與塑料加工性能的高分子材料,分為聚酯和聚醚兩大類型。同時具備以下特性:
• 環保無毒:可回收利用,符合歐盟 RoHS、REACH 等環保標準;
• 卓越彈性:斷裂伸長率高達 500%-800%,耐反復拉伸;
• 耐磨抗腐蝕:耐磨性能是天然橡膠的 3-5 倍;
• 寬溫域適應性:使用溫度范圍 - 40℃至 120℃。
Introduction to TPU Raw Materials
TPU (Thermoplastic Polyurethane) is a kind of polymer material that combines the elasticity of rubber and the processing performance of plastics. It is divided into two major types: polyester and polyether. It also has the following characteristics:
• Environmentally friendly and non-toxic: It can be recycled and meets environmental protection standards such as RoHS and REACH in the European Union.
• Excellent elasticity: The elongation at break is as high as 500%-800%, and it is resistant to repeated stretching.
• Abrasion resistance and corrosion resistance: The abrasion resistance is 3-5 times that of natural rubber.
• Wide temperature range adaptability: The operating temperature range is from -40°C to 120°C.
2、TPU 膜的核心優勢:不止于 “膜”
彈性與柔韌性:適用于動態環境(如運動裝備、醫療器械);
防水透氣:微孔結構實現水汽交換,用于戶外服裝、鞋材;
耐候性強:抗紫外線、耐黃變,延長產品壽命;
粘接性佳:與金屬、布料、塑料等基材附著力優異。
Core Advantages of TPU Film: More Than Just a "Film"
Elasticity and flexibility: Suitable for dynamic environments (such as sports equipment, medical devices).
Waterproof and breathable: The microporous structure enables water vapor exchange, and it is used in outdoor clothing and footwear materials.
Strong weather resistance: It is resistant to ultraviolet rays and yellowing, extending the product's lifespan.
Good adhesion: It has excellent adhesion to substrates such as metals, fabrics, and plastics.
3、TPU 膜的應用場景:滲透生活的方方面面
4、TPU 膜市場分析:需求爆發與技術升級
• 全球市場:2023 年規模超150 億美元,預計 2030 年將突破250 億美元,年復合增長率 6.8%(數據來源:Grand View Research);
• 區域增長:亞太地區占比超 50%,中國是全球最大生產和消費國;
• 驅動因素:新能源汽車、可穿戴設備、環保政策(如限塑令)推動需求增長。
Market Analysis of TPU Film: Demand Surge and Technological Upgrades
• Global market: The market size exceeded 15 billion US dollars in 2023, and it is expected to exceed 25 billion US dollars in 2030, with a compound annual growth rate of 6.8% (Data source: Grand View Research).
• Regional growth: The Asia-Pacific region accounts for more than 50%, and China is the world's largest producer and consumer.
• Driving factors: New energy vehicles, wearable devices, and environmental protection policies (such as the plastic restriction order) drive the demand growth.
5、TPU 膜生產線:工藝決定品質,技術引領未來
金緯公司 TPU 膜生產線采用智能化、高精度工藝,核心優勢如下:
擠出系統:
• 單螺桿擠出機實現物料均勻塑化,溫控精度 ±1℃;
• 優質模具鋼,厚度偏差≤±2%。
流延 / 壓延工藝:
• 氣刀 + 真空吸附技術確保薄膜平整度;
• 多輥壓延系統,快速冷卻維持制品表面張力。
后處理技術:
• 在線測厚 + 張力閉環控制,實時調整參數;
• 電暈處理增強表面附著力,滿足復合需求。
節能設計:
• 伺服驅動系統比傳統設備節能 10% 以上;
TPU Film Production Line: Process Determines Quality, Technology Leads the Future
The TPU film production line of Jinwei Company adopts intelligent and high-precision processes, with the following core advantages:
Extrusion system:
• The single-screw extruder realizes uniform plasticization of materials, with a temperature control accuracy of ±1°C.
• High-quality mold steel, with a thickness deviation ≤ ±2%.
Casting/calendering process:
• The air knife + vacuum adsorption technology ensures the flatness of the film.
• The multi-roll calendering system rapidly cools to maintain the surface tension of the product.
Post-processing technology:
• Online thickness measurement + tension closed-loop control, adjusting parameters in real time.
• Corona treatment enhances surface adhesion to meet lamination requirements.
Energy-saving design:
• The servo drive system saves more than 10% energy compared with traditional equipment.
• The waste heat recovery technology reduces energy consumption costs
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投稿報料及媒體合作
E-mail:luning@ibuychem.com